PET waste bottles flakes recycling washing machine line
Product Description 1.Application for PET bottle recycling
washing line: This recycling line is composed of garbage
separation (automatic & manual), bottle & flake crushing, cold &
hot washing & cleaning, flake dewatering & drying, dust & label
removal, packing, etc.
2.IntroductionMaterial: carbonated
beverage bottles, drinking water bottles, fruit
juice bottles, oiler, tea drink bottles, etcFinished product
size: Less than 14mm or customizedPurpose of use: Be used for short
fibre, long fibre or sheet, filament yarn, PET strap, PET sheet or
PET film or bottle to bottle.Remark: We can customize the recycling
line according to client's requirement.3.Basic Production
ProcessDe-baling(bale opener)------Trommel----- Label
Scrapping(lable remover) ------ Manual Sorting and Metal
Detecting-----Wet Grinding(crusher)-------Screw
conveyor------Gravity Separation(floating washer)-------Screw
conveyor------Chemical Washing for PET Flakes(Hot
washer)-------Screw conveyor------High speed friction washer
------- Screw conveyor------Floating washing tank -------
Dewatering machine--------Drying pipe system--------Label
separator(Zigzag air label separator type)------Packing/storage
hopper Product Parameters 4.Feature for PET washing
line:1. PET bottle flakes produced by PET bottle recycling and
cleaning production line are mainly used to produce polyester
filament, packing tape, sheet, film and other
products.2.Efficient trommel ensures separation of
materials from other debris: removal of stones, wood chips, small
metals.3.The label removing machine is mainly used to peel the
label paper on the PET bottle surface, especially the PVC or PS
label applied on the PET bottle.Through the cooperation of
the rotary and the fixed knives, the labels on the bottle
body are peeled together, and the difference between wind force and
gravity is used to completely separate the bottle body and the
label, to preserve the integrity of the bottle and the bottleneck,
and reduce the loss of high-quality bottle material.4.The sorting
system is the final classification and screening of the bottle body
before crushing. It screens out a small amount of foreign matter
(including heterogeneous bottles, heterochromatic bottles, a small
amount of label scraps, metal reactants, garbage, etc.) remaining
in the front-end units, and a buffer system. It is one of the
necessary means for large-capacity production regulation, which is
crucial to the stability of process control. Manual sorting is a
re-inspection and a necessary way to ensure quality.5.The crushing
system adopts wear-resistant design to ensure that the system runs
continuously for a long time.6.Hot washing
machine effectively removes sticky glue, oil stains and some
small impurities on the surface of bottle flakes, which is critical
to the life of downstream product filter components and product
quality.7.The high-speed firction washer applies the corresponding
blade striking force to different materials at a suitable rotation
speed to achieve the desired cleaning effect.8.The floating washing
tank is designed for strong pressure underwater cleaning to remove
residual impurities9.Can be equipped with the corresponding
centrifugal dewatering machine and hot air drying system according
to the water content set by the production requirements.10.The
entire line is automatically controlled, and the units of the
system operate in association with each other. It has a
pre-judgment function for possible abnormal situations to ensure
system safety.5.Technical
Parameters: ModelBXA-300BXA-500BXA-1000BXA-2000BXA-3000BXA-5000Product
capacity300kg /h500kg /h1000kg /h2000kg
/h3000kg/h5000kg/hWorkshop(L*W*H)40m *4m*5m42m *5m*5m85m *5m*5m110m
*6m*6m125m*6m*6.5m130*8m*7mNeeded worker2-3
persons3-4persons4-5persons5-6persons6-8persons8-10personsWater
supply(recycle
use)2-3ton/h3-4ton/h4-5ton/h6-8ton/h10-12ton/h12-15ton/hInstalled
power(KW)150-180180-210210-260400-460600-670920-1200Final product
qualityMoisture: max 1%Particle size: 3-12mm or customizedTotal
impurity content:≤150PPMPH:7.5±0.56.Spec of end products---PET
Flakes(Filament grade)Intrinsic Viscosity (IV) (dl/g)0.65-0.86
(depends on raw materials)Melt point (ºC)252-260Moisture0.5-1%Bulk
density (kg/m3)280-450Particle size
(mm)3-12Fraction1-3mm8-15%≤1mmMax. 2%PH Value7.5±0.5PVC (ppm)Max.
30 (based on raw material & design)PE/PP (ppm)Max. 20Label(ppm)Max.
20Glue (ppm)Max. 20Metal (ppm)Max. 10Total impurity (ppm)Max. 1507.
Auxiliary equipments8.Package and Loading
9.Why choose us9.1.Quality Control(plastic
machine): · We have technical, engineer team design the sample
machinery before enter into market· Production QC team ensure the
machine manufacturing quality· We will running every machine after
finished before shipment· Optional choose by client running the
machinery by material9.2.Service System(plastic machine): ·
Pre-sale: We given client the details technician offer, sign the sa
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